Thermoformed Molded Pulp, Sustainable Solutions, Fiber-Based, Smooth Surface

Thermoformed Molded Pulp Details:

It manufactured use Thermoformed process(also known as 'Wet Press') integrates forming and drying process in one mold, no oven curing is needed. This process produces high quality thin-walled items(from 0.6~1.3mm), with good dimensional accuracy, and smooth, rigid surfaces. The result resembles the appearance of thermoformed plastic items. The raw material is virgin fibers such as bamboo & bagasse. It's 100% recyclable, biodegradable, sustainable.

WINNER PULP's in-house R&D team with the capability of developing a custom packaging, we could help you run from concept and ideal to production. We try best to make full packaging with biodegrable, sustainable, recyclable utilizing modern technology.

Molded Pulp Packaging Advantages:

1). Eco-friendly Package: Our molded pulp packaging are eco-friendly, compostable, 100% recyclable and biodegradable.
2). Renewable Material: All the raw materials are natural fiber-based renewable resources.
3). Customized Color: The most common color is white, black and natural brown, but it's customizable in any color as per request.
4). Advanced Technology: Can be made by different techniques to achieve different surface effects and price targets.

5). Protection: Create cushions and protects.
6). Design Shape: Custom size and shape are welcomed.

7). Save Storage Space: Ecomozing sotrage and transport space.

8). Easy Unpack: Unpacking is grealy simplified, requiring only one step to remove the product.
9). Additional Capability: Can be made water-proof, anti-fiber dust.

FAQ:

1) Are you a trader or a manufacturer?

We are a manufacturer, we have our own production plants located in Southern China.

2) What type of product do you make?

We produce Molded Pulp Trays and Tooling/Mold.

There's three types of molded pulp trays we supply:

• Type 1: Thermoformed / Thin Walled

Manufactured use 'Dried-In-Mold' (also known as 'Wet Pressing') modern technology allows for high quality thin-walled items with good dimensional accuracy, and smooth, rigid surfaces. The wall thickness range from 0.6mm to 1.3mm. Main used for tableware, premium consumer electronics packaging and cosmetic package.

• Type 2: Transfer molded

Transfer molded means after formed then transfer under the sun or oven to dry, which is widely used today, we called it Dry Pressing in the molded pulp industry. The product surface feature is one side smooth but no so smooth as type 1, the other side is rough, the wall thickness range from 1.5mm to 3.0mm. Typical examples are egg trays and industrial packaging. Main used for home appliance, electronics, hardware, wine shipper, cooler, egg cartons, fruit container, cup carrier/holder, medical care.

• Type 3: Processed

It manufactured with a secondary or specific treatment process, such as additional coating, printing, hot stamping or additives.

3) Are your molded pulp products biodegradable?

Yes, our pulp tray can be 100% biodegraded in natural conditions within 90 days, which is largely shorter than the degradation of synthetic plastics

4) Will there be a mold fee for doing this trays?

Yes, there be a mold fee for all customized design.

WINNER PULP was founded in 1994, beginning as a mold-maker focus on engineering, design, develop and build molds to packaging specialist worldwide in molded pulp industry. With this foundation, in 2015, we expanded to 12,000-square-meter manufacturing facility for molded pulp packaging production which daily output can come to 10 tons of thermoformed product. In 2021, we constructed another 15,400-square-meter facility for dry-pressing product which daily capacity can max. achieve 40 tons. 

Utilizing our in-house engineering team and modern molded pulp process and equipments, we could help you run from concept, engineering, tooling to manufacturing. We work with companies of all types who are looking to improve their packaging and move to more sustainable alternative from polystyrene and plastic. 

Our team of experienced engineers pushes the boundaries of packaging development and the trust we are given from our customers makes this possible. Some of our customers are Fortune Global 500. We take the time to listen to customer’s needs and using our level of experience turn into sustainable and cost-effective packaging.

At WINNER PULP, you will find the high grade of molded pulp made in stylish and innovative designs for a wide array of products. We continuously strive to create custom packaging that are good for the planet, generate a positive brand image, looks great and green.

CERTIFICATIONS

WINNER PULP have been awarded National High-Tech Enterprise certificate, it is a recognition of WINNER PULP's achievements within the research and development field. We currently holds 2 Patent of Invention, 18 Utility Model Patents for our production facilities. We continually invests in R&D and equipments to be a valued manufacturing partner with our customers.